What
are the advantages of plastic solar cells?
It’s an entirely new technology. Plastic solar cells are low
weight, thin, bendable, and, most of all, you can produce them by
just printing them out on a substrate. This provides a huge cost
advantage compared with silicon solar cells, which are the state of
the art.
What
did you demonstrate for your thesis and how did that differ from your
2001 paper in Applied Physics Letters, which is one of the
most-cited solar cell papers of the decade?
My thesis was just a demonstration that this technology could be
made to work. It was a proof of principle. Out of this thesis a
company was founded called Quantum Solar Energy Linz (QSEL). I was
the technical head of this company and our goal was to develop
plastic solar cells that would be efficient enough to be
commercially viable. When I did the proof of principle of the solar
cell in 1997, the efficiency was far below 1 percent. The version we
discussed in the 2001 Applied Physics Letters demonstrated an
efficiency of 2.5 percent. A year later, we published another paper,
revealing efficiencies of 3.5 percent.
What
efficiency is considered necessary for a commercially viable product?
It’s widely accepted that 5 percent is needed.
Why
is your 2001 paper so highly cited if it’s still only half of the
efficiency necessary?
Well, it was a world record for plastic solar cells; it
demonstrated huge improvement from the then state-of-the-art of
around one percent. In effect, it was a significant point on the
roadmap, suggesting that this technology is worth pursuing and will
come to market within a very few years.
So
you’re not surprised by how frequently the paper has been cited?
No. Not at all, because this was the first time anyone had ever
shown that kind of efficiency for plastic solar cells.
What
was the greatest challenge that you had to overcome to achieve this
level of efficiency?
We had to find a way to increase what’s called the "morphology"
inside the photoactive matrix of the cell. The photoactive layer
consists of two different materials, and what we managed to achieve
at this time was a perfect mixing of the materials.
Was
there an element of serendipity to your success or was it just hard
work?
I’d say it was 50-50. Of course, it’s always hard work and you
have to just keep going forward, step-by-step, but you also have to
get lucky sometime—that’s when the harder steps just happen to work
out. So sometimes it’s fortune, and sometimes it’s just hard work.
By the end it’s a combination of both.
How
far have plastic solar cells come since your 2001 paper?
Well, a year later we published an efficiency of 3.5 percent in a
paper that is also highly cited. I left the company and the field
after that, so I didn’t stay in the field personally. I do know that
the efficiency today is up to around 5 percent. Meanwhile the
company that emerged from my thesis was acquired by Konarka at the
end of 2002.
What
are you doing now instead of plastic solar cells?
I founded and am CTO of my own company, Nanoident. Our goal is to
produce printed semiconductor-based sensors—chemical, biological,
biometric, and X-ray sensors.
Do
the two technologies—plastic solar cells and printed semiconductor-based
sensors—present similar challenges?
They seem like they should, in principle, but in the details
there’s a huge difference. The whole printing process is totally
different; the materials are different. The closer you look, the
more the technologies differ, and the more the challenges differ.
Is
Nanoident already marketing sensors or are you still in the development
phase?
At the end of last year, we put our first products on the market
and several more are coming out this year. The first was an optical
multiplexer—an optical switch. The ones coming to the market this
year are biochip sensors for medical analysis.
What
appealed to you about printed semiconductor-based sensors that led you
to focus on them after leaving plastic solar cells?
It’s a different application entirely and there’s no state of the
art with which you have to compete. In solar cells, you’re always
being compared with the relatively mature silicon technology. With
silicon you get a lifetime of 25 years; you have 12 to 15 percent
efficiency, and you have costs of about five Euros per watt peak.
These are benchmarks—this is what you’re always being compared with.
With plastic solar cells, you have 5 percent efficiency; you have a
lifetime of at a most a few years. Now you have to be much, much
cheaper than silicon to compete. This huge cost pressure is not
achievable today. You can go to niche markets, but that’s all.
With these sensors you’re not compared to silicon. There are CMOS
(complementary metal-oxide-semiconductor) cameras or chips, but
they’re very high level and expensive. If you go into sensors, and
you can get larger areas, larger pixel sizes, there’s no product out
there today with which you’re competing. You’re going into
absolutely new applications—like fingerprint scanners. You can
establish new markets with new technologies, without having to
always be compared to an existing technology. That’s a huge
advantage compared to solar cells.
We also don’t have lifetime requirements. Biochip sensors are
one-time use, or at most they only need a lifetime of one to three
years. We don’t have an efficiency that we’re competing with. We
just have to give the image, provide the result. In the very
high-end consumer products, like CCD (charge-coupled device) cameras
and CMOS devices, silicon will never be touched. But in all other
areas, because of the characteristics of the materials with which
we’re working—the low weight, bendability, the small spectral
response, and the ability to print the sensor directly onto a
substrate—we have huge advantages. So with plastic sensors, we’re
not competing with silicon; we have new markets, new fields. The
future is wide open.
Franz Padinger
Nanoident Technologies AG
Linz, Austria